Kitting: Assembly & Packaging Services for eCommerce

Kitting: Assembly & Packaging Services for eCommerce

We turn your products into ready-to-ship kits, optimizing packaging with precision and speed. From assembly to delivery, we handle the logistics, whether you’re bundling items or creating subscription boxes. Let Stalco streamline your process and boost your business.

Stalco’s Kitting Services

In one week alone, Stalco builds about 20,000 kits for our clients. Each package is expertly put together, as our dedicated team knows the importance of precision and speed in today’s fast-paced eCommerce world. We pride ourselves on offering the highest quality kitting solutions, which we believe can dramatically reduce fulfillment rates and order processing over time – making it a big win for your business.

There are countless reasons to consider pre-built kits. For starters, bundling products reduces fulfillment costs, so businesses can save on shipping. Plus, pre-assembled kits mean the order picking-and-packing process is simplified, thereby reducing the time needed to fulfill each order – and minimizing the risk of any inaccuracies. Customers receive well-organized and cohesive packages, and they are always impressed.

Stalco is pleased to offer highly customized kitting – from complex custom box and packaging builds to crafting personalized notes on behalf of our clients. We can do it all!

What is Kitting and Assembly?

In order to really benefit from our kitting services, it’s important to understand what kitting and assembly means. We’ll break it down for you.

Definition of Kitting

In the world of logistics, kitting is the process of bundling individual items into ready-to-ship kits or packages. Kitting involves bringing together several products, and packaging them as a single unit for customers. The beauty of kitting is that it allows businesses to manage inventory more effectively, and it also simplifies order processing. It’s especially useful for subscription boxes, product bundles and promotional packages in which multiple products are sold as a set. By creating kits, eCommerce companies can improve operational efficiency, reduce picking-and-packing errors and lessen fulfillment rates.

Definition of Assembly

Kitting and assembly have a lot of overlap. While kitting is more of an overarching concept, assembly involves the nitty-gritty of constructing the kits based on predefined specifications. Assembling can include tasks such as labeling, adding instructions, including promotional materials or customized notes to customers. By outsourcing kitting assembly to a dedicated third-party logistics company like Stalco, you can focus on the core operations of your eCommerce business,while benefiting from expert handling and efficient kit preparation. Our kitting services will not only save you time and resources, but, in our experience, they will also lead to increased customer retention.

Stalco’s Kitting Capabilities

When it comes to kitting, there’s nothing Stalco can’t do. We offer a comprehensive range of services designed to meet the needs of all eCommerce businesses – no matter the scale. We are experts in handling diverse kitting requirements, allowing us to create personalized solutions tailored to your specific goals. We are well-equipped to manage a wide array of products and kit configurations.

Our kitting capabilities include custom box builds, allowing our clients to design unique packaging that aligns with their brand and enhances customers’ unboxing experience. Our team can deliver anything from simple packaging to complex, multi-component kits. We are experts at handling fragile or irregularly shaped products, and we ensure every kit is packed securely. We employ advanced technology to maintain accuracy and consistency.

We also offer high-quality customization solutions, including personalized notes in each kit. This added touch can help strengthen your bond with your customers. We are committed to customer satisfaction, and we ensure products are delivered accurately and on time. Our kitting services will give you a competitive edge in the increasingly saturated eCommerce marketplace.

How Stalco Manages Kitting and Assembly

As kitting experts, Stalco has an advanced assembly process. We’ll walk you through it.

Receiving Inventory

The kitting process begins with careful receipt of inventory from our clients. Our team thoroughly inspects each product for quality before it is logged into our inventory management system. We use state-of-the-art technology to track inventory levels in real-time, which allows us to ensure we have all the necessary components available in our warehouse for perfect kitting. By effectively managing all inventory from the get-go, we have a smooth and efficient workflow throughout the kitting and assembly process.

Creating Kits

Once we have the required inventory, we can create kits. Our experienced staff follow precise protocols to ensure each kit is assembled according to client instructions. This includes choosing the correct components, arranging products in the desired order and securely packaging them in custom-designed boxes or packaging materials. Our team performs quality control checks at every stage of the assembly process to make sure each kit meets our clients’ high standards.

Storage and Shipping

Once kits are assembled they are stored carefully and securely in our expansive warehouse facilities. We use our inventory management systems to track kit locations and maintain optimal storage conditions. Once orders are placed, our team works quickly to prepare kits for shipping. Stalco works with the top shipping carriers to ensure packages are delivered swiftly and in perfect condition. By managing the entire process from inventory receipt to delivery, Stalco offers a unique and seamless kitting and assembly solution for eCommerce businesses.

Benefits of Using Stalco for Kitting

Leveraging Stalco’s kitting services will come with a slew of advantages for your business. For one, by outsourcing your kitting needs to Stalco, you’ll reduce overhead costs associated with in-house kitting. Say goodbye to labor, storage and equipment expenses. Our bulk processing capabilities allow us to give our customers the most competitive pricing. For instance, one of our clients – an eCommerce beauty company – was able to reduce its fulfillment costs by a whopping 20% after switching to Stalco’s kitting services.

Beyond the financial advantages, Stalco’s kitting services also promise faster order processing. Our streamlined operations and advanced inventory management systems ensure that kits are assembled and shipped promptly. We have the ability to handle thousands of kits weekly, which allows us to significantly reduce order processing times. Plus, our meticulous quality control checks and attention to detail will bolster customer satisfaction, because packages will arrive securely and accurately.

Stalco’s Technology and Integration

Part of what makes Stalco’s kitting services superior to other fulfillment companies is our advanced technology and integration. Our cutting-edge systems allow us to provide exceptional service and support to our clients.

API Integrations

Our robust API integrations with leading eCommerce platforms like Shopify, WooCommerce, Amazon and Magento, enable real-time data exchange between your online storefront and our fulfillment center. As a result, orders are automatically processed and inventory levels are updated. This coherent connectivity reduces errors and manual intervention, and simplifies the entire order fulfillment process.

Real-Time Tracking

As aforementioned, our advanced systems allow for real-time visibility into the status of your inventory and orders. Our clients can easily monitor the progress of their kits from assembly to shipment, allowing them to make informed decisions. We prioritize visibility, transparency and accountability at every stage of the shipping and fulfillment process.

Inventory Management Systems

We use the latest inventory management systems so our clients are able to optimize stock levels, prevent stockouts and reduce excess inventory. Since our system tracks everything in real-time, we’re able to ensure we have all the necessary components in place for kitting.

Customization Options

Customization gives eCommerce companies a competitive edge. That’s why, at Stalco, we offer a range of customization options that elevate our kitting services. Our personalized solutions are intended to enhance your brand image and leave a lasting and favorable impression on customers.

Custom Packaging

Whether you want to use bespoke boxes, unusual shapes or special finishes, our team can put together eye-catching packages that are unique to your business. Our custom packaging not only enhances the visual appeal of your products, but it also reinforces your brand identity.

Branded Materials

Stalco can easily incorporate branded materials into your kits, including labels, stickers and inserts. These personal touches can be tailored to reflect your brand’s colors, logos and messaging, which can do wonders to improve brand recognition and loyalty.

Personalized Notes

Adding personalized notes to your kits is a great (and easy!) way to connect with your customers on a deeper level. We can absolutely include thank-you messages, product information or promotional offers on your behalf. Personalized notes go a long way in showing customers you care.

Pricing and Cost Savings

Stalco’s pricing can’t be beat. Our competitive pricing structure for our kitting services are designed not only to provide value to our clients, but also cost savings. Our primary goal is to help you optimize your fulfillment process, while maximizing your return on investment.

Pricing Overview

The price of Stalco’s kitting services is centered on several aspects, including the complexity of the kit, the volume of orders and any customization requirements. Our fees include:

Assembly fee: This fee covers the labor involved in assembling and packaging the kits. Our assembly fee is usually priced per unit and can vary based on the intricacy of the assembly process.

Packaging materials: Our kitting price includes the costs of packaging materials, such as boxes, inserts and labels. The price will differ depending on whether you select standard or custom designs.

Storage fees: If your kits require warehousing, storage fees are applied based on the volume and duration of storage.

Cost Savings

Our clients are thrilled with the cost savings that our kitting services provide. Our bulk processing capabilities enable economies of scale, reducing per-unit costs. Plus, our precise inventory management and advanced technology minimizes waste and errors, further decreasing overall expenses.

Working with Stalco means you’ll also reduce labor and overhead costs considerably. One of our clients – a health and wellness subscription box company – saw a 25% reduction in fulfillment costs after partnering with Stalco.

Our pricing will differ depending on the scope of the work. That’s why we offer all prospective clients a free quote.

Frequently Asked Questions

Q: What type of kitting services does Stalco offer?

A: Stalco has a wide range of kitting services, including custom box builds, product bundling, subscription box assembly and promotional kits. We cater to various different industries and can handle both simple and complex packaging to meet your needs.

Q: How does Stalco ensure the quality of assembled kits?

A: We are heavily focused on quality control. Our rigorous quality assurance process includes multiple checks at every stage of assembly and packaging. Our dedicated team ensures that each kit is prepared to perfection, and any issues are addressed swiftly.

Q: How are costs determined for kitting services?

A: The cost of our kitting services depends on a number of key factors, like volume of orders and complexity of the kit. Typical fees include assembly, packaging materials and storage fees. We work closely with our clients to create transparent and fair pricing – always at competitive rates. By working with us, you’ll save money in the long run.

Q: Can Stalco integrate with my eCommerce platform?

Yes, Stalco integrates seamlessly with major eCommerce platforms such as Spotify, WooCommerce, Amazon and Magento. These integrations enable real-time data exchange, ensuring efficient order processing, inventory management and shipping updates.

Q: How does Stalco handle inventory management for kitting?

A: Stalco’s advanced inventory management system tracks inventory in real-time. We meticulously organize all inventory upon arrival, ensuring that the necessary components are available for efficient kitting. We always aim to prevent stockouts and minimize excess inventory.

Q: What are the benefits of outsourcing kitting to Stalco?

A: We may be biased, but the benefits of outsourcing kitting to Stalco are numerous. Not only will working with us save you money, but you’ll also experience faster order processing and improved accuracy. Our streamlined logistics processes and expert team will allow you to focus on growing your core business.

Contact Us

Do our services sound interesting to you? Are you looking to learn more? Don’t hesitate to give us a call today at (647)-367-2459 or contact us for a free quote